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"Large Bore Rifles, Bone Smashers, etc..."- by Cal

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LARGE BORE RIFLES, BONE SMASHERS, ETC...

text by Cal Pappas

photos by Matt DeVincenzi and Doug E. Griffin


   The title of choice for this article was bor­rowed from an advertisement in a William Evans catalog from the 1880s. if there was ever any doubt about the large bore rifles being "bone smashers" no doubt will remain after pulling the trigger on a full-house load of black powder. How-ever, before divulging into the realm of ballistics perhaps a bit of information of this particular rifle should be in order. 

   After shooting some 8-bore double rifles with a friend in New Hampshire in the latter 1990s (which began a fascination with these, the largest of firearms) I knew that someday I had to own one. I had heard from those "in the know" that two different 8-bores existed. The first (and most common) was the standard 8-bore shooting a bullet or ball of an approxi­mate diameter of .835". Rifles of this cali­ber utilized a paper case or a thick-walled brass case from 3 1/8 to 4 inches in length, with 3 1/4" the most common.

   The second 8-bore, and of a more rare variety, was referred to as the "large" 8-bore and shot an .875" diameter bullet from a thin-walled brass case. And, in the spring of 2000 (May in Alaska) when I noticed a large 8-bore for sale in the catalog of Wes­tley Richards I was immediately on the phone inquiring about the details and specifications.

After the stan­dard gun room negotiations a deal was struck and the rifle was mailed to my home in Anchorage in time for a Memorial Day shoot at my cabin. 

   When the rifle arrived I was in awe of its size. In "used but not abused" condition with excellent bores this cannon was begging to be shot. In a separate box were reloading dies, shell holder, paradox-style bullet mould and 18 rounds of brass cases with shotshell primer pockets (but no headstamp).

 

The proof marks told me this large 8-bore was manufactured in Birmingham, Eng­land, and was later retailed by the firm of Walter Locke and Co. of Calcutta, India. The barrels measured 24 inches long and

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weighed 10 1 /2 pounds. A 3/4" file-cut rib provided a wide base for the 3-leaf ex-press sight graduated for 50-100-150 yards. The weight of the rifle was 17 pounds, the stock sported a comfortable 14 1/4" pull (including the solid rubber recoil heel plate) and the pistol grip has a gentle slope to it but not enough to qualify as a semi-pistol grip. (This  open grip' feature is much appreciated as it keeps the hand a bit farther back from the trig­ger guard thereby preventing painful contact with the middle finger upon ignition). The receiver still retained much of the original case color between the ham­mers and other protected areas.

 

Knowing the bore diameter I ordered a round ball mould and a rounded flat nose bullet from NEI of Scappose, Oregon, (503-543-6776). I also spoke to a friend in a nearby town who is knowledgeable in the bore rifles and he suggested several loads, both in smokeless and black powder, for the three bullet types. To me there is absolutely no use in owning a fine and historical rifle and keeping it in the safe to look at and (hopefully) appreciate in value over the years. They were meant to be shot a hundred years ago and they are meant to be shot today. Not to do so would be an injustice.

 

First of all, bullets had to be cast. I enjoy the simplicity and ease of wheel weights and have an ample supply. The three bullet types weighed as follows: the round

balls cast to 1000 grains, the para­dox bullet at 1350 grains, and the flat-nosed bullet at 1620 grains. A lesson was to be learned here. A 1000-grain ball is seven balls to the

pound                                                     thereby
making my rifle

(and all other "large" 8-bores) a 7-bore. (A true 8-bore has round

balls weighing eight to the pound or 875 grains). In muzzleloading

days the proper bore size was

stamped on the rifle. When the transition to breech-loader was made it seems the proof houses grouped the 8 and 7 bores under the 8 bore stamp and the 4 and the 5 bores were both stamped with a 4. The bore stamp should be located in a small diamond on the barrel flats.

 

The balls cast to .880" and I ran them (and the other two bullet styles) through a .875" sizing die. This makes them easier

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Jerry and Rose Whitehead at Marakanga Ranch

to seat in the case and all bullets fit the bore grooves tight but not overly so. I pan lubed the two larger bullets with LBT Commercial Blue--a bullet lube with the consistency of candle wax thereby avoiding the sticky and greasy mess of softer lubes and rolled the balls in Lee alox to lube the 'equator'.

 

At this time I asked a local gunsmith to make a chamber cast. My rifle has cham­bers 3 1/4" long with a 3/4" throat before meeting the rifling. The brass cases hold nearly 15 drams of black powder if filled to the top. The rim of the case is .100" thick and 1.00" in diameter. Shooting this rifle was going to be fun and both a his­torical and learning experience-everything shooting should be. But...where to begin?

 

In the long days of the Alaska summers in 2000 and 2001 I shot my big rifle for en­joyment at targets. During the summer of 2002 I sustained a ruptured Achilles ten-don on the last day of a hunting trip in South Africa. Since I would not be shoot­ing the big bore that summer I sent the Locke off to Griffin and Howe in New Jer­sey (908-766-2287) for an examination and recommendation as to refinishing. Paul Chapman, vice president, suggested leaving the receiver as it was as just enough case colors remained to give the rifle character. The stock was to be de-oiled and hand-rubbed with an English oil finish and the ancient recoil pad replaced. The barrels were to be blued and an old 10-bore oak and leather case was on hand if I cared to have my rifle fitted to it. Of course I did!

 

By spring of 2003 the rifle was returned to me and it looked magnificent. I would not have expected less from the finest cus­tom gun and rifle shop in the States. The case was not quite the size required so Mike Messina (516-794-1979) set the barrels on their side and had to cut a re­cess in the lid and bottom of the case. He also had to recess the areas in contact with the hammer screws. Now it was time for some serious shooting over a chrono­graph to see what this 7 bore could man-age. Since black powder was the original propellant that is where the shooting was to begin but smokeless propellants were the long term goal due to a personal dis­like of the immediate cleaning of both rifle and brass that is necessitated by the cor­rosive qualities of black powder.

 

Reloading components were gathered on my bench: Fg GOEX, 1 1/4x12 dies, Win­chester 209 shotgun primers, 1/8" over powder card wads, 1/2" felt filler wads, 1000-, 1350-, and 1620-grain projectiles, and some handy homemade cartridge holders. (Plastic .375 magnum 20-round cartridge boxes are drilled with a 1" bit transforming four cartridge chambers into one large chamber thereby equating to a 5-round box).

 

The velocity figures below were the aver-age of six shots. Since the rifle came with 18 cases, it was convenient to shoot three groups of six shots at the range before returning home to reload again. The velocities I obtained were less than expected due to the quality of today's black powder. In the days when black powder was the only propellant available the manufactures competed with each other to make the best stuff they could. Today, it seems technology has reversed itself. Grain for grain, modern powder falls a bit short.

 

I began with 8 drams (220 grains at 27.5 grains to the dram) and increased by one dram increments to a maximum of 14.

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The muzzle velocity was measured by a PACT chronograph and muzzle energy was calculated using the formula: velocity squared multiplied by the bullet weight and divided by 450240. John Taylor's knock out value is calculated thusly: bul­let weight x velocity x bullet diameter di­vided by 7000. Using the 1000-grain round ball the ballistics were:

charge

(Taylor)

MV

ME

MKO

8 drams

1031

2361

129

9 drams

1116

2766

139

10 drams

1196

3177

150

11 drams

1243

3431

155

12 drams

1295

3724

162

13 drams

1296

 

 

14 drams

1301

 

 

NOTES: The velocity did not increase after 12 drams or 330 grains. Apparently the lightness of the projectile did not allow the powder to burn efficiently.

Next I used the same Fg powder charges with the 1350-grain paradox bullet. The ballistics were:

8 drams

1012

3084

171

9 drams

1087

3523

183

10 drams

1132

3859

192

11 drams

1200

4336

203

12 drams

1312

5184

222

13 drams

1395

5834

235

14 drams

1480

6541

249

NOTES: Recoil was a bit severe with the two highest loadings. Also, the heavier bullet seemed to burn the powder cleaner as less fowling remained in the bore than with the 1000-grain ball.

 

The large 1620-grain bullet was the third tested. Ballistics were:

 

8 drams

952

3259

193

9 drams

1006

3641

204

10 drams

1065

4079

216

11 drams

1111

4438

224

12 drams

1225

5396

248

13 drams

1312

6193

266

14 drams'

1444

7502

292

15 drams

1509

8193

306

NOTES: Recoil is unbearable in the up-per loadings. The 15-dram load was a fully compressed load and the velocity is the result of one shot only. The recoil can't be described in plain words. It seems the higher the powder charge with the heavier projectiles the velocity in-creased in larger increments.

 

One additional observation. For the last century or more a debate has raged over heavy bullets at a slow[ long rifle pene­trated a bit under 3 inches. The 1620-grain 7-bore penetrated just under 42 inches! ( I have read, but not personally substantiated, a .458 Winchester will out penetrate a .460 Weatherby with the same 500-grain bullet while moving 500fps slower.)

 

Reverting back to the 1000-grain ball but using FFg GOEX the change was im‑

pressive.

8 drams

1199

3192

150

9 drams

1310

3811

164

10 drams 1387                4273           173

11 drams 1451                4676           181

12 drams 1522                5144           190

13 drams 1591                5622           199

14 drams 1674                6223           209 NOTES: The above tests did not show any signs of excessive pressure and ve­locities averaged almost 200 fps faster than Fg. The primers remained intact with no signs of blow back or gas leakage.

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Nyala Dam took three years to build--all by hand. The Whiteheads employ 40 Africans on the ranch

Also, FFg burned much cleaner than sin­gle F.

 

I did not, however, risk using FFg on the heavier projectiles. There is a lot of steel in the barrels and they are solid rolled steel, but I am not experienced enough to venture into realms unknown. I did shoot 8 drams of FFFg and the 1000-grain ball and the velocity averaged 1461 fps. Again, I did not use increased charges due to fears of excessive pressure.

 

Accuracy of the above ballistic tables was acceptable at the 50-yard targets I shot at through the chronograph. It seems the larger the bore on double rifles the for forgiving the regulation. (Heavy loads should not be shot off the bench!)

 

The above tests were the last time this cannon burned charcoal. The conven­ience of smokeless powder, the ease of cleaning, the economy of shooting less grains, and being able to fly to a hunting destination (it is not possible to fly with black powder ammunition in domestic or international flights) were justification for me to make the permanent switch to smokeless powder.

 

Blue Dot was the powder of choice as it came highly recommended by several friends who are experienced with the bore rifles. I'm sure other powders will work but since Blue Dot performed so well I felt there was no reason to expand my experimentation.

 

Components used were 1/8" over powder wads (70-80 pounds of pressure) and 1/ 2" felt spacer or filler wads (lots of 'em). Primers were Winchester 209. Beginning with the 1000-grain round ball the ballis­tics were:

 

charge

(Taylor)

MV

ME

 

MKO

60 grains

1094

2658

137

 

65 grains

1163

3004

145

 

70 grains

1235

3388

154

 

75 grains

1315

3841

164

 

80 grains

1418

4466

177

 

85 grains

1470

4851

185

 

90 grains

1560

5405

195

 

95 grains

1631

5908

204

 

100 grains 1719

6563

215

 

NOTES: It is a joy to avoid cleaning black powder residue! Recoil was mild and even tolerable with the heaviest loads. Accuracy remained the same as with black powder.

 

The 1350-grain paradox bullet was next. Velocities were:

60 grains

1025

3150

173

65 grains

1068

3420

180

70 grains

1143

3910

193

75 grains

1191

4253

201

80 grains

1256

4730

212

NOTES: Recoil was getting heavier but still within my limits. Accuracy remained good--about 4 inches at 50 yards.

 

The big 1620-grain bullet was last. Ve­locities were:

60 grains

980

3456

198

65 grains

1025

3780

208

70 grains

1090

4275

221

75 grains

1160

4841

235

NOTES: With the low velocity, soft lead bullets would be needed for hunting. Ac-curacy remained good and recoil was much easier to digest than with maximum black powder loads. However, velocity ws approximately 300fps slower than with heavy black powder loads.

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When it was time to order new brass the only source proved to be the best source--Dave Casey's Rocky Mountain Cartridge of Cody, Wyoming (307-587-9693). I have used Dave's products for several double rifles as have many of my friends. The brass is of excellent quality and Dave's lathe-turned brass holds up as well as any drawn brass (HDS, Ky­noch, Bertram, BELL, A-Square) I have used. I asked Dave to make up two boxes each of shotgun and rifle primers. I wanted to see if rifle primers would ignite such a large quantity of Blue Dot powder. If they could work I would be easier for my reloading process to deprime and rep-rime with standard large rifle primers. (The size and deprime die can push out the rifle primer and it will fall through the slot in the ram. That can't be done with the shotgun primer so each has to be driven out with a punch and hammer. I use a Lee Auto Prime II which easily primes large rifle primers through the shell holder. Again, shotshell primers have to be manually pressed into the case using the press, a dowel, and a plug in the die hole to push the primer in place with the ram of the press).

 

Large rifle magnum primers with 1000-grain round ball had occasional hang-fires. When they worked the velocity av­eraged about 80 fps behind the same load ignited with shotgun primers. How-ever, due to the hang-fires I avoided fur­ther use of rifle primers. Perhaps a hotter primer will be developed in the future and I would consider using it.

 

Large rifle primers with 8 grains of FFFg black powder under Blue Dot and 1000-grain round ball worked very well. In fact using both rifle and shotgun primers with the small charge of 3F black powder ve‑


locity increased about 60 fps and there was far less variation in the velocity of each shot string (25fps vs. 80fps). The only drawback is the cleaning of the bore and brass. Since shotgun primers didn't hang-fire there is really no need to use a duplex load. With rifle primers, a duplex load is a necessity. So, I placed an order with Rocky Mountain Cartirdge for a life-time supply of shotgun-primed brass cases.

 

Game awaits. Now my tendon is healed and back to normal I hope to take the Locke on a hunting trip in 2004. I have scheduled a six week trip to South Africa in 2003 after buffalo, hippo, and plains game but this is not the time for the big seven. Perhaps a moose hunt in the fall would work out. (In the fall of 2000 I called in a moose that was too small to be legal to shoot but the 7-bore was shouldered and ready to go).

In closing, I have settled on three loads that will fulfill my target practice and hunting needs. For the 1000-grain ball I shoot 85 grains of Blue Dot, for the 1350-grain Paradox bullet I shoot 75 grains of BD, and 65 grains of BD with the big 1620-grain bullet. They are below maxi-mum and are safe in my rifle. I also made three changes to my shooting. I had a machinist friend modify the Lee Auto Prime II to accept shotgun primers, I tumble lube all three bullet sizes with Lee alox lube as this reduces fowling and is easy to apply, and I now shoot a 1220-grain original paradox bullet. This new bullet gives a about a 70-90fps increase with the same powder charge over the 1350-grain bullet. The only other notes on my shooting I have is the right barrel shoots about 45fps faster than the left barrel and I wrap one layer of nylon thread tape on the equator of the round


balls and that completely eliminates lead buildup in the bores.

 

Owning this bore rifle had opened a new world of shooting enjoyment for me. It gathers spectators with every visit to the range and it is remarkable how well a 17-pound rifle can be handled. The only road not traveled is that of locating a copy of the Locke factory ledger with hopes of finding the name of the original owner. Several letters and phone calls to Eng­land have been dead ends. But that gives me something to shoot for! Any lesser rifle could have been used anywhere in the hunting world but this cannon was only used on the largest of game. It de-served no less.

 

One last note. The loads listed are safe for the author to shoot in his rifle. The loading specifications above are for in-formational purposes only. The author and publisher do not recommend them for use in your firearm(s). Always consult a gunsmith before shooting any antique firearm. Due to the complexities and vari­ables in reloading ammunition the author and publisher are not responsible for any injuries or damages resulting from infor­mation contained in this article.

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Nyala Lake keeps the land and game watered even in dry spells.